// FREE TOOL — CUT OPTIMIZER

Watch your scrap disappear.

Enter your stock sizes and a cut list. The same engine that plans every work order in Painless fills your remnants first, packs virgin stock by cost, and shows exactly what goes back on the rack — and what you were about to throw away.

// ROLLER TUBE EXTRUSION INCHES
Cut list
PART LEN QTY
Stock sizes you buy
LENGTH COST/PC
Remnants on your rack
Cutting policy
MATERIAL SAVED 25% vs cutting down the list
NEW MATERIAL COST $162.16 naive: $216.00
YIELD 99% naive: 86%
NEW PIECES OPENED 3 + 2 remnants reused
REMNANT FIRST Remnant 41"
1 cut 4.375" scrap $0 — already on hand
Hem bar 36.5" Hem bar — 36.5" in Kerf — the saw blade consumes this
REMNANT FIRST Remnant 63"
1 cut 2.875" scrap $0 — already on hand
Side track 60" Side track — 60" in Kerf — the saw blade consumes this
Piece 1 — 288" stock
3 cuts 26.25" back to stock $65.44
Roller tube 94.5" Roller tube — 94.5" in Roller tube 94.5" Roller tube — 94.5" in Roller tube 72.375" Roller tube — 72.375" in Kerf — the saw blade consumes this Kerf — the saw blade consumes this Kerf — the saw blade consumes this
Piece 2 — 288" stock
4 cuts 34.5" back to stock $63.38
REMNANT Usable leftover — returned to inventory as a remnant (34.5 in) Roller tube 72.375" Roller tube — 72.375" in Roller tube 72.375" Roller tube — 72.375" in Side track 60" Side track — 60" in Side track 48.25" Side track — 48.25" in Kerf — the saw blade consumes this Kerf — the saw blade consumes this Kerf — the saw blade consumes this Kerf — the saw blade consumes this
Piece 3 — 288" stock
3 cuts 154.625" back to stock $33.34
REMNANT Usable leftover — returned to inventory as a remnant (154.625 in) Side track 48.25" Side track — 48.25" in Side track 48.25" Side track — 48.25" in Hem bar 36.5" Hem bar — 36.5" in Kerf — the saw blade consumes this Kerf — the saw blade consumes this Kerf — the saw blade consumes this

// THIS IS THE SAME ENGINE THAT PLANS EVERY WORK ORDER IN PAINLESS — REMNANTS FIRST, THEN THE CHEAPEST STOCK MIX.

001
001 // HOW IT DECIDES

The policy a good cut man runs in his head — on every order, automatically.

01

Remnants first

Every usable drop on your rack gets checked before a fresh stick is opened. Smallest usable piece first, so the awkward short drops finally get burned down instead of aging into scrap.

02

Cheapest stock mix

Remaining cuts pack largest-first into each stock size you buy. The size with the lowest total material cost wins — and the final partial piece re-shops to a shorter, cheaper size when one fits.

03

Remnant vs scrap, called honestly

Leftovers at or above your minimum usable size return to stock — and cost you nothing. Drops below it are charged as scrap, so the numbers you see match the material you pay for.

In production this goes further: the optimizer plans across material profiles (the same extrusion stocked in three stick lengths, the same fabric in two roll widths), tracks every kept remnant as real inventory, suggests the exact remnant piece at pick time, and splices oversize panels into seamed strips. This page is the same engine with the database unplugged.

// READY TO STOP GUESSING?

This runs on every work order. Automatically.

No spreadsheet, no cut-list math, no “ask Dave which drop to grab.” Orders come in, cut plans come out, remnants go back on the rack — tracked.